The original tank design faced safety and stability concerns, with issues related to geometry, insufficient thickness, and lack of structural reinforcement. These shortcomings risked the tank’s integrity under varying conditions.
Solution:
Key modifications included adjusting the geometry by removing three base-frame channels, optimizing thickness parameters, and adding stiffeners. Inclined stiffeners were extended to the bottom plate, and two horizontal stiffeners were introduced in the taper tank. FE analysis using shell elements guided these changes, and a lifting lug was added to enhance stability during lifting scenarios.
Benefits:
The improved design ensured structural integrity and safety, meeting established standards. The optimized thickness and strategically placed stiffeners enhanced stability, while the lifting lug provided additional support for diverse operational conditions.
Project Highlights
Problem Definition
Geometry Preparation
Meshing
Boundary Conditions and Loading
Solution Execution
Results Interpretation and Validation
Strength assessment as per the API code
Conclusion:
The application of Finite Element analysis and targeted modifications transformed the tank design, resolving initial challenges and delivering a stable, efficient, and reliable structure. This project highlights the effectiveness of strategic engineering in optimizing safety and performance.